Are You Ready for FMCSA’s New Digital Medical Card Rule?

The new medical card rule goes into effect June 23, 2025. Here's how to prepare.

After several delays, the wait is nearly over. On June 23, 2025, the FMCSA’s long-awaited Medical Examiner’s Certification Integration rule takes effect. As covered in previous updates, this rule will significantly change how CDL and CLP drivers manage medical certification, as the FMCSA is phasing out paper medical cards and replacing them with a fully electronic process.

To help your team stay ahead of these changes, here’s a clear overview of what to expect, how these changes may affect your responsibilities, and the steps you should take to remain compliant.

Quick Recap: What’s Changing?

Beginning June 23, the FMCSA will replace the current paper-based process for medical certification with an electronic system for all CDL and CLP holders. Under the new system:

  • Medical examiners must upload DOT physical exam results to the FMCSA National Registry by midnight of the next calendar day.
  • The FMCSA will then transmit those results directly to State Driver Licensing Agencies (SDLAs), which will add them to the driver’s Motor Vehicle Record (MVR).
  • CDL and CLP drivers no longer need to submit paper medical certificates to their state licensing agencies.
  • Carriers will no longer need to verify a medical examiner’s certification since the National Registry now handles that validation.

Several states, including Wisconsin, Rhode Island, Missouri, and Texas, have already adopted this electronic process ahead of the federal deadline. For carriers operating in those states, this change is already in effect.

Why Medical Card Violations Are Still a Top Compliance Risk

Medical card-related violations accounted for nearly 10% of all DOT violations over the past five years—a staggering number for something that often comes down to paperwork.

In total, more than 450,000 violations stemmed from medical certification issues, with nearly 80,000 leading to out-of-service orders. These violations typically stem from administrative oversights: an expired card, a missing document, or a delay in submitting certification after a DOT physical.

Some of the most common violations over the past five years include:

  • Operating without a valid medical certificate
    (391.41A1NPH) – 132,337 violations
  • No valid certificate in possession (property-carrying)
    (391.41A) – 130,516 violations, with 20,644 out-of-service orders
  • Expired medical examiner’s certificate
    (391.45B) – 34,141 violations, including 1,158 out-of-service orders

These errors are easy to prevent with the right systems in place, but when they’re missed, the consequences are serious. Medical certification issues can lead to an average fine of $11,000 per violation, out-of-service orders, and a direct hit to your company’s CSA score.

These violations fall under the Driver Fitness BASIC, which carries a higher severity weight because it reflects whether drivers are properly qualified to operate a commercial motor vehicle. Drivers must hold a valid CDL, keep their medical certification current, and meet all other driver qualification file requirements.

A pattern of issues in this BASIC can quickly raise red flags for the FMCSA and increase your risk of audits, investigations, or enforcement. With this in mind, staying ahead of medical card compliance is essential for protecting your safety record and avoiding costly business disruptions.

What This Rule Change Means for Employers

The move to electronic medical certification may reduce paperwork, but it also brings new accountability. Once a medical certificate expires or a driver is disqualified, state licensing agencies receive notifications almost immediately. From there, the driver’s CDL will be automatically downgraded within 60 days—making them, and by extension your operation—non-compliant if they continue to drive.

While carriers have always been responsible for maintaining up-to-date medical certification records, many have traditionally relied on drivers to handle the renewal process and submit updated certificates. Under the new system, that informal approach is no longer enough. With certification updates flowing directly from the medical examiner to the state, you’ll need a more proactive process to monitor expiration dates and confirm that each driver’s medical status remains current.

Your 5-Step Action Plan for Staying Compliant

To help your business stay ahead of these changes, here are five key steps we recommend taking now:

1. Transition to an Electronic Driver Qualification File (DQF) System

Managing driver files on paper leaves too much room for error. A digital DQF system allows you to centralize all documentation, automate expiration tracking, and receive alerts before deadlines are missed. By switching to a digital platform, you’ll have better visibility into each driver’s certification status and can respond quickly when it’s time to act.

2. Implement Continuous MVR Monitoring

Under the new process, medical certification status will only be reflected on a driver’s motor vehicle record. This change makes regular MVR checks essential, but annual reviews alone won’t cut it. Continuous MVR monitoring will notify your team in real time if a driver’s CDL is downgraded due to a lapsed or disqualified medical card. Ongoing visibility like this helps you prevent fines, avoid out-of-service orders, and keep your fleet fully qualified.

3. Update Policies and Train Your Team

Your internal procedures should reflect the new reality: paper medical cards are no longer required for CDL and CLP holders, and the new verification method is through the MVR. Make sure your compliance and HR teams are trained to review medical status on MVRs and know how to respond if a driver appears as “not certified” or if a license has been downgraded. Drivers should be briefed on the changes and reminded that while they no longer submit medical cards, they’re still responsible for keeping their exams current.

4. Coordinate with Medical Examiners

Medical examiners play a critical role in this process. They must submit DOT physical results to the FMCSA by midnight of the following calendar day. It’s important to confirm that the providers you work with understand this requirement and are actively registered with the National Registry of Certified Medical Examiners. A delay or error on their part can have ripple effects that lead to driver disqualification.

5. Separate Your CDL and Non-CDL Processes

While this new rule applies to CDL and CLP holders, non-CDL drivers are not affected. These drivers still need to carry a valid paper medical card and hand a copy to their employer to include in their driver qualification file. It’s important to maintain distinct procedures for CDL and non-CDL drivers to avoid confusion and compliance gaps, with clear documentation and training in place for both.

Don’t Let Medical Card Errors Put Your Business at Risk

The FMCSA’s new digital process is meant to simplify the medical certification process, but that doesn’t mean it’s set-it-and-forget-it. Your responsibilities as a motor carrier haven’t gone away. If anything, they’ve just become more urgent.

Without a solid system, your team can easily miss a deadline or overlook a change in a driver’s status. And that can lead to fines, out-of-service orders, and hits to your CSA score that are tough to undo later.

At US Compliance Services, we make transitions like this easier. We help carriers:

  • Move to a fully electronic driver qualification file system
  • Set up MVR monitoring so you’re notified of changes in real time
  • Train your team on exactly what to look for and how to stay ahead

Whether you’re building a new process or just want a second set of eyes on what you already have, we’re here to help.

Don’t wait for something to slip through the cracks. Reach out to our team at US Compliance Services and make sure you’re ready for June 23—and everything that comes after it.